Pneumatics Applications

Pneumatics Applications Training

Symbols, Components, Fault Diagnosis, and System Repair for Industrial Pneumatic Systems

Claim 3 CPD Points

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Platform:
Online
In-class
Revised and Updated: 23 October 2026
Date Venue Duration
12 - 13 November 2026 Sandton, Gauteng 2 Days
11 - 12 February 2027 Sandton, Gauteng 2 Days
18 - 19 March 2027 Sandton, Gauteng 2 Days
23 - 24 June 2027 Sandton, Gauteng 2 Days
04 - 05 August 2027 Live/Online 2 Days

Course Introduction

Our Pneumatics Applications course introduces pneumatic principles through a combination of theoretical curriculum and hands-on skills, resulting in a thorough understanding of the topic. 

The Prospen Africa Pneumatics Applications course covers how work, force, and energy are applied to the principles of pneumatics. The course shows the operating principles of reciprocating, positive displacement, rotary, and dynamic air compressors, and covers primary and secondary air treatment, including valves, logic devices, cylinders, and air motors. All persons declared competent after completing this pneumatics training should be able to service and repair pneumatic equipment in the plant.

Course Objectives

By the end of this Pneumatics Applications course, participants will be able to: 

  • Understand the principles of pneumatics 
  • Read and interpret pneumatic symbols and diagrams, in line with ISO 1219 
  • Identify pneumatic components and their function 
  • Diagnose faults on pneumatic equipment and systems 
  • Replace faulty pneumatic equipment 
  • Complete required documentation, including condition and failure reports 

Who should attend?

  • Maintenance staff working on pneumatic equipment, or any person nominated by the maintenance manager 
  • Production operators with a technical inclination, nominated as TPM workers 
  • Any worker at any level who needs to be developed into a multiskilled TPM person 
  • Current apprentices who have pneumatics as one of their modules (fitters and millwrights) 
  • Qualified artisans who require this module as part of their daily duties (multitasking development and expansion) 
  • Managers who require this skill to save time on minor breakdowns by doing basic repairs themselves 
  • Engineers who require a refresher on pneumatics 
Technical Courses

Training Methodology

Our diverse instructional approaches ensure effective learning:

– Lectures & Presentations: Engage with expert-driven, stimulating content.
– Course Material: Access well-crafted supporting resources.
– Group Work: Collaborate on discussions and case studies for practical insights.
– Workshops & Role-Play: Participate in immersive, scenario-based activities.
– Practical Application: Focus on applying theoretical knowledge in real situations.
– Post-Training Support: Receive extensive support after training for skill implementation.

Training Outline

Day 1 — Principles of Pneumatics and Air Compressors
Module 1: Principles of Pneumatics
  • Physical fundamentals of pneumatics
  • Characteristics of air
  • Generation and preparation of compressed air: the air production plant
  • Air preparation, air driers, and absorption dryers
  • Service unit: air filter, pressure regulator, and air lubricator

Practical Exercise

A short theoretical check on the characteristics, generation, and preparation of compressed air

Module 2: Air Compressors
  • Operating principles of reciprocating air compressors
  • Operating principles of positive displacement compressors
  • Operating principles of rotary air compressors
  • Operating principles of dynamic air compressors
  • Selecting the appropriate compressor type for a given application

Day 2 — Symbols, Components, Fault Diagnosis, and Repair
Module 3: Pneumatic Diagrams and Symbols (ISO 1219)
  • Symbols for energy conversion and preparation
  • Development of symbols for directional control valves
  • Numbering, ports, and positions for directional control valves
  • Methods of actuation
  • Symbols for non-return valves and derivatives
  • Symbols for pressure valves
  • Cylinders (linear actuators) and rotary actuators
  • Auxiliary symbols
  • Designing basic pneumatic circuits
  • Exercise 1: direct control of a single-acting cylinder
  • Exercise 2: indirect control of a double-acting cylinder
  • Exercise 3: speed control of a cylinder with a memory circuit

Practical Exercise

Identifying schematic symbols used in pneumatics and designing a basic schematic drawing from a given requirement

Module 4: Pneumatic Components — Valves, Logic Devices, Cylinders, and Air Motors
  • Primary and secondary air treatment components
  • Directional control valves, non-return valves, and pressure valves in practice
  • Logic devices (AND/OR functions) in pneumatic control circuits
  • Cylinders: single-acting and double-acting applications
  • Air motors and their typical applications
Module 5: Fault Diagnosis, System Repair, and Documentation
  • Systematic fault-finding approach for pneumatic equipment and systems
  • Common causes of pneumatic system failure: air quality, leaks, worn seals, and component wear
  • Diagnosing faults using circuit diagrams and symbols
  • Procedures for replacing faulty pneumatic equipment
  • Completing condition reports and failure reports

Practical Exercise

Diagnosing and repairing a simulated fault on a pneumatic circuit

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FAQs – Pneumatics Applications Training

Master practical pneumatics applications, learning compressed air principles, pneumatic components, circuit design, system operation, troubleshooting techniques, and efficient maintenance practices.

What topics are covered in the Pneumatics Applications Training?
The course covers pneumatic system fundamentals, compressed air preparation and distribution, directional and flow control valves, pneumatic actuators and cylinders, electro-pneumatic controls, circuit diagram reading, system troubleshooting, and energy-efficiency practices.
Who should attend the Pneumatics Applications Training?
This training is designed for maintenance technicians, mechanical engineers, automation specialists, plant electricians, system integrators, and technical personnel responsible for operating, servicing, and maintaining industrial pneumatic systems.
What skills will delegates develop through the Pneumatics Applications Training?
Delegates develop practical skills in interpreting schematic diagrams, designing basic pneumatic circuits, identifying component failures, diagnosing pressure drops and air leaks, performing preventative maintenance, and safely troubleshooting automated systems.
How long does the Pneumatics Applications Training take to complete?
The training is delivered as a focused short-course programme, with the duration determined by the scheduled programme and the specific training requirements of the organisation.
Is the Pneumatics Applications Training suitable for technicians with limited experience?
Yes. The course accommodates both introductory and intermediate skill levels, building foundational understanding of fluid power principles before advancing to complex multi-actuator systems and electro-pneumatic applications.
Can Prospen Africa deliver the Pneumatics Applications Training in-house?
Yes. Prospen Africa can customise the training around your plant's specific pneumatic equipment, compressor setups, industrial automation technology, and operational safety protocols.

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