Asset Integrity, Reliability, and Maintenance Management

Asset Integrity, Reliability and Maintenance Management Training

5 CPD Points

|
Platform:
Online
In-class
Revised and Updated: 23 October 2026
Date Venue Duration
16 - 20 November 2026 Sandton, Gauteng 5 Days
19 - 23 April 2027 Sandton, Gauteng 5 Days
05 - 09 July 2027 Sandton, Gauteng 5 Days
27 September - 01 October 2027 Sandton, Gauteng 5 Days

Course Introduction

Effective asset integrity management is critical, especially in high-risk sectors like Petrochemicals, where diverse and complex equipment, materials, and processes present unique challenges. In this industry, operators manage a wide variety of assets and work with materials that pose significant environmental and safety risks, including leaks, containment failures, and potential explosions or toxic releases. These hazards can lead to costly repairs, replacements, operational downtime, and environmental damage.

 

In addition to these risks, equipment in petrochemical facilities often faces additional stress from extreme temperatures and challenging operating conditions, requiring constant monitoring to ensure reliability. Despite the complexities, some companies rely solely on their Enterprise Resource Planning (ERP) systems to handle asset management, believing AIM programs are too intricate for their needs. However, ERP solutions alone often fail to adequately mitigate risks or prevent unplanned shutdowns, leading to a false sense of security that may not withstand audit scrutiny after incidents.

 

This Asset Integrity, Reliability, and Maintenance Management course will address the critical role of Asset Integrity Management Systems (AIMS) and provide a roadmap for integrating them into existing operations to enhance asset reliability, ensure safety, and achieve regulatory compliance.

Course Objectives

Participants attending this Prospen Africa Asset Integrity, Reliability, and Maintenance Management course will:

  • Understand the core principles of an asset integrity management system and its implementation.
  • Differentiate between asset performance management and asset integrity management.
  • Enhance awareness of risks and hazards and learn strategies for monitoring and mitigating these risks during operations, maintenance, and inspections, using recognised methodologies including Risk-Based Maintenance (RBM), Failure Mode Effect and Criticality Analysis (FMECA), and Risk-Based Inspection (RBI).
  • Classify equipment based on criticality from health, safety, environment, cost, and business perspectives.
  • Learn integrity requirements across the asset lifecycle, from concept and design through operation and abandonment.
  • Align integrity objectives and tasks with the broader corporate vision and objectives.
  • Equip top management to optimise ROI by endorsing Asset Integrity Management Systems (AIMS).

Who should attend?

  • Technicians and Operational Staff
  • Discipline Engineers (Maintenance, Inspection, Planning)
  • Managers and Senior Management, to Foster Commitment and Support
Technical Courses

Training Methodology

Our diverse instructional approaches ensure effective learning:

– Lectures & Presentations: Engage with expert-driven, stimulating content.
– Course Material: Access well-crafted supporting resources.
– Group Work: Collaborate on discussions and case studies for practical insights.
– Workshops & Role-Play: Participate in immersive, scenario-based activities.
– Practical Application: Focus on applying theoretical knowledge in real situations.
– Post-Training Support: Receive extensive support after training for skill implementation.

Training Outline

Foundations and Frameworks

Module 1: Introduction to Asset Integrity Management Systems (AIMS)
  • Overview of Asset Integrity Management Systems (AIMS) and their importance
  • Definitions: Assets, Asset Integrity, and AIM fundamentals
  • Key distinctions between asset management and asset integrity management
  • The concept of Asset Integrity Management and the Asset Integrity Lifecycle
Module 2: Asset Integrity Framework and Audit Essentials
  • Establishing integrity direction, systems, and implementation processes
  • Understanding Integrity Key Performance Indicators (KPIs) and reporting
  • Integrity barriers, authorities, and RACI (Responsible, Accountable, Consulted, Informed) charts
  • Defining terms and concepts critical to AIM

Risk Assessment, Audits & Standards

Module 3: Risk Evaluation and Asset Criticality Assessment
  • Techniques for risk evaluation and management within asset integrity
  • Implementation of integrity barriers, aligned with the current ISO 55000 series (formerly the British Standards Institution's PAS 55, which was withdrawn in 2015 and superseded by ISO 55000)
  • Identifying key integrity activities and constructing a risk matrix
  • Hazard identification and risk assessment, applying recognised methodologies including Risk-Based Maintenance (RBM), Failure Mode Effect and Criticality Analysis (FMECA), and the principles of Risk-Based Inspection (RBI)
  • Best practices for achieving maintenance excellence
Module 4: Integrity Management Performance and Audits
  • Integrity performance reporting and KPI development
  • Setting audit objectives, scope, standards, and methodology
  • Conducting integrity audits, follow-up procedures, and reviewing outcomes
  • Building an Integrity Assurance Dashboard for ongoing monitoring and reporting
Module 5: ISO 55000 Overview and Certification Process
  • Introduction to ISO 55000 and its significance in asset management
  • Steps to implement ISO 55000 standards and develop a compliance roadmap
  • Understanding the ISO 55000 certification journey and achieving accreditation

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FAQs – Asset Integrity, Reliability and Maintenance Management Training

Master asset integrity, reliability, and maintenance management with practical training in asset performance, maintenance strategies, risk management, reliability improvement, and equipment optimisation.

What is covered in the Asset Integrity, Reliability and Maintenance Management Training?
The training covers asset integrity management, reliability engineering, maintenance strategies, asset lifecycle management, risk management, failure analysis, performance improvement and maintenance planning.
Who should attend Asset Integrity, Reliability and Maintenance Management Training?
The training is suitable for asset managers, maintenance managers, reliability engineers, maintenance engineers, operations managers, engineering professionals, planners, supervisors and technical personnel responsible for asset performance.
What is asset integrity management and why is it important?
Asset integrity management focuses on keeping physical assets safe, reliable and fit for purpose throughout their lifecycle while controlling risks, reducing failures and supporting operational performance.
Does the course cover reliability and maintenance strategies?
Yes. Participants explore reliability principles, maintenance strategies, preventive and predictive maintenance, failure prevention and approaches for improving equipment availability and performance.
Does the training cover asset lifecycle and risk management?
Yes. The course addresses asset lifecycle management, integrity risks, risk-based decision-making and strategies for managing asset-related risks from planning and operation through maintenance and eventual replacement.
Does the Asset Integrity, Reliability and Maintenance Management Training include practical exercises?
Yes. The training includes practical activities, case studies, group work, workshops and workplace application to help participants apply asset integrity, reliability and maintenance management principles.

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