Claim 5 CPD Points
| Date | Venue | Duration | |
|---|---|---|---|
| 11 - 15 August 2026 | Sandton | 5 Days | |
| 06 - 10 October 2026 | Sandton | 5 Days |
A comprehensive training program designed to equip participants with the tools and techniques to identify, assess, and mitigate risks in maintenance processes, ensuring operational efficiency and asset protection.
Failure Mode Effect and Criticality Analysis (FMECA) is a systematic approach designed to identify, assess, and mitigate potential failures in maintenance processes. By mapping possible failure modes and understanding their causes and impacts, FMECA helps organizations proactively prevent downtime and reduce risks to their facilities, plants, and equipment. When combined with a structured risk assessment, FMECA enables organizations to spot and address risks before they escalate, thereby protecting assets and optimizing performance.
Integrating FMECA with risk assessment processes can significantly save time and reduce costs, enabling organizations to maintain uninterrupted operations and achieve long-term success. This Failure Mode Effect and Criticality Analysis (FMECA) & Risk Assessment for Maintenance Purposes course provides the knowledge and skills necessary to implement FMECA and risk assessment effectively, empowering maintenance teams to operate more safely and efficiently.
Upon completing this Prospen Africa Failure Mode Effect and Criticality Analysis (FMECA) & Risk Assessment for Maintenance Purposes course, participants will be able to:
Understand and apply the principles of FMECA, becoming proficient in this method.
Utilize FMECA processes, principles, methods, and templates for real-world maintenance risk assessment.
Develop facilitator skills, such as effective listening, handling frustration, and recapitulating.
Gain a thorough understanding of FMECA theory and adopt its analytical approach.
Identify when and how to use preventive, corrective, and risk assessment actions.
Apply techniques for effective data gathering, such as appropriate communication with multidisciplinary teams and detail-oriented data collection.
Understand related risk assessment methods applicable to maintenance.
Design a risk assessment program for maintenance with optimal results.
Integrate FMECA with risk assessment for enhanced organizational outcomes.
This Failure Mode Effect and Criticality Analysis (FMECA) & Risk Assessment for Maintenance Purposes course is ideal for:
Mechanical engineers involved in asset maintenance and repair.
Mechanical technicians interested in aligning maintenance and repair with international standards.
Supervisors, operators, and maintenance field workers.
Team leaders and facilitators.
Individuals interested in team dynamics and improved understanding of others.
Anyone keen on enhancing their knowledge of risk assessment for maintenance.
Our diverse instructional approaches ensure effective learning:
– Lectures & Presentations: Engage with expert-driven, stimulating content.
– Course Material: Access well-crafted supporting resources.
– Group Work: Collaborate on discussions and case studies for practical insights.
– Workshops & Role-Play: Participate in immersive, scenario-based activities.
– Practical Application: Focus on applying theoretical knowledge in real situations.
– Post-Training Support: Receive extensive support after training for skill implementation.
Module 1: Introduction to FMECA
Overview of FMECA.
Objectives of FMECA.
FMECA in relation to systems engineering lifecycles.
Module 2: Facilitation and Communication Skills
Defining facilitation skills and the role of a facilitator.
Key duties of facilitators.
Essential facilitation theories and skills:
Problem-solving in FMECA.
Effective feedback and communication.
Techniques for interrogation, listening, and team coordination.
Module 3: Basics of the FMECA Method and Risk Assessment
FMECA Method Fundamentals and Implementation.
Analytical techniques, including information ordering and questioning.
Overview of risk assessment:
Risk definitions and types.
Developing and activating emergency response plans.
Crafting action plans for emergencies and post-emergency situations.
Module 4: In-Depth Risk Assessment Processes
Comprehensive risk assessment overview.
Understanding responsibilities and optimal timing for assessments.
Different types of risk assessments:
Fire, manual handling, Display Screen Equipment (DSE), and COSHH.
Step-by-step risk assessment process:
Risk identification.
Assessing risk severity and probability.
Implementing controls and noting findings.
Reassessment for continuous improvement.
Module 5: Advanced FMECA Techniques and Course Conclusion
Advanced FMECA Processes:
De Bono and Hermann’s preference thinking theory.
Presentation skills, feedback, and managing reluctant behaviour.
Techniques for presentation preparation and new learning.
Evaluating Information Quality and FMECA Outcomes:
Stakeholder management and motivational theories.
Project management and implementation strategies.
Summarizing course learnings, feedback, and successful training closure.
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