Reliability Centered Maintenance RCM Training

Reliability Centered Maintenance (RCM) Training

Reliability Centered Maintenance (RCM): Risk, Failure Analysis, Maintenance

Claim 3 CPD Points

|
Platform:
Online
In-class
Revised and Updated: 23 September 2026
Date Venue Duration
21 - 23 October 2026 Sandton, Gauteng 3 Days

Course Introduction

Reliability Centered Maintenance (RCM) is a structured approach focusing on ensuring that maintenance tasks are effectively managed and performed in a manner that is efficient, cost-effective, reliable, and safe. This Prospen Africa Reliability Centered Maintenance: RCM interactive course is tailored to impart world-class best practices in RCM, aligned with the internationally recognised SAE JA1011 standard, suitable for professionals at any level of prior knowledge.

Aim of the Reliability Centered Maintenance: RCM Course

The primary objective is to equip attendees with comprehensive insights into understanding, learning, establishing, and implementing a world-class RCM program. Participants will delve into the RCM methodology through instructor-led scenarios, gaining hands-on experience in applying reliability engineering to enhance equipment reliability, foster growth, and optimise Asset Maintenance Management Strategy.

Course Objectives

By participating in our Reliability Centered Maintenance RCM Training program, participants will gain understanding and skills in:

  • Due Process, Diligence, and Standard of Care in physical asset management
  • Selection of systems for Reliability and Risk improvement
  • Team selection for Reliability and Risk Analysis Projects
  • Identifying functions and performance standards
  • Defining system failure states and identifying potential failure modes
  • Analysing failure modes, grading consequences, and assessing risk
  • Linking failure modes to failure patterns (Bath-tub Curve)
  • Decision-making for selecting failure management policies, in line with the internationally recognised SAE JA1011 standard, which defines the minimum evaluation criteria for a process to be called RCM
  • Documentation of analysis for audit reviews
  • Routine maintenance task specifications and execution standards
  • Implementing decisions in CMMS
  • Root Cause Analysis in failure management
  • Monitoring and reviewing policy effectiveness

Who should attend?

Participants focused on Reliability Centered Maintenance RCM Training typically include:

  • Reliability, Plant, Manufacturing, and Asset Managers
  • Maintenance Artisans, Supervisors, Planners, and Engineers
  • Continuous Improvement and Logistics Managers
  • Risk Management and Financial Professionals
  • Quality Assurance, Operations, Maintenance Personnel
  • Health, Safety, and Environmental Professionals
Technical courses

Training Methodology

Our diverse instructional approaches ensure effective learning:

– Lectures & Presentations: Engage with expert-driven, stimulating content.
– Course Material: Access well-crafted supporting resources.
– Group Work: Collaborate on discussions and case studies for practical insights.
– Workshops & Role-Play: Participate in immersive, scenario-based activities.
– Practical Application: Focus on applying theoretical knowledge in real situations.
– Post-Training Support: Receive extensive support after training for skill implementation.

Training Outline

Day 1
Module 1: Principles of Reliability Centered Maintenance
  • Key Terms and Importance of Reliability
  • RCM Principles and Maintenance Strategies, grounded in the SAE JA1011 standard (Evaluation Criteria for Reliability-Centered Maintenance Processes) and its companion implementation guide, SAE JA1012
  • Risk and Risk Management
  • Reliability Engineer Duties
  • Life Cycle Concepts and Reliability Study Tools
Module 2: Where to Start
  • Plant/Equipment Analysis, including developing system boundaries and asset hierarchical structure in line with ISO 14224:2016
  • Criticality and Performance Gap Analysis
  • Risk Assessment and Management

Day 2
Module 3: Risk Management
  • Types of Risks (Operational, Financial, Safety)
  • Risk Analysis Techniques
  • Severity and Probability Assessments
Module 4: Basic Failure Modes and Mechanisms
  • Failure Theory and Mechanisms
  • Policy Selection and Human Factors
  • Failure Analysis Tools (Pareto, OEE, Reliability Curves)

Day 3
Module 5: Risk-Based Maintenance Strategies/Tactics/Policies
  • Decision Making in Risk-Based Policies
  • Preventive and Condition-Based Maintenance
  • Determining Maintenance Intervals
Module 6: Select Maintenance Tasks
  • Maintenance Program Development
  • Task Selection and Prioritisation
  • Maintenance Interval Optimisation
Module 7: The 9 Steps of RCM
  • RCM Steps Overview
  • Data Collection and Quality
  • Root Cause Analysis
  • Risk and Reliability Project Management
  • By the end of this course, participants will have a solid foundation in RCM principles, tools, and applications, enabling them to effectively manage and improve their organisation's maintenance and reliability processes.

Course Categories

Get a Quote Banner Outline

Request a Call Back

Your submission has been successful

Please check your email for confirmation

Success Stories

Discover how our courses enhance professionals’ effectiveness in their workplaces.

No reviews found. Add reviews from the dashboard or switch source to Manual.

FAQs – Reliability Centered Maintenance (RCM) Training

Explore Reliability-Centered Maintenance (RCM) principles covering failure analysis, maintenance strategies, asset reliability, risk management, and optimised maintenance planning.

What is covered in the Reliability Centered Maintenance (RCM) training?
The course covers RCM principles, reliability and risk management, criticality analysis, failure modes, maintenance strategies, risk-based maintenance, preventive and condition-based maintenance, maintenance task selection and the nine steps of RCM.
Who should attend the Reliability Centered Maintenance course?
The training is suitable for reliability, plant, manufacturing and asset managers, maintenance artisans, supervisors, planners, engineers, continuous improvement and logistics managers, risk professionals, operations teams and HSE personnel.
Does the Reliability Centered Maintenance RCM Training cover failure modes and risk analysis?
Yes. Participants learn how to define system failure states, identify potential failure modes, analyse failure consequences, assess risk and select appropriate failure management policies.
Does the Reliability Centered Maintenance training cover maintenance strategies?
Yes. The Reliability Centered Maintenance RCM Training covers preventive and condition-based maintenance, risk-based maintenance strategies, maintenance policy selection, task prioritisation and optimisation of maintenance intervals.
Does the Reliability Centered Maintenance RCM Training cover CMMS and maintenance programme development?
Yes. Participants learn how to develop maintenance programmes, specify routine maintenance tasks, implement RCM decisions in a CMMS and monitor the effectiveness of maintenance policies.
Does the Reliability Centered Maintenance course include practical training?
Yes. The Reliability Centered Maintenance RCM Training uses instructor-led scenarios, group work, case studies, workshops, role-play and practical application activities to help participants apply RCM principles to real maintenance and reliability situations.

Related Courses